For heavy industry

Energy and availability monitoring for heavy industry

Furnaces, forging hammers, rolling mills and material handling — assets large enough that one of them sets the month.

How is heavy plant monitored without replacing the controls?

By metering the large assets individually rather than reading the site incomer, and by reading run state from the panels and drives already fitted. Coneqt reports energy per tonne, peak demand and reason-coded availability per asset, so a furnace, a hammer or a mill can be compared against itself over time instead of against a plant-wide average that hides it. Pricing is ₹499–1,499 per machine per month.

What it reads across heavy plant

✓ Furnace and heater state, power stage and holding time
✓ Press and hammer stroke counts and run state
✓ Mill run state, speed and drive load
✓ Crane, conveyor and material handling run hours
✓ kW, kWh, power factor and peak demand per major asset
✓ Reason-coded stoppage on the constraint asset

What separates heavy plant from discrete

Idle at temperature

Thermal assets cannot simply be switched off between jobs, so idle time is charged at close to running cost. It is only visible once the asset is metered on its own.

Peak demand coincidence

Two or three large drives starting together can set the maximum demand charge for the whole month in a few minutes.

Waiting on material handling

The constraint is often the crane or the conveyor rather than the process asset everyone watches.

One asset, whole plant

Where a single mill or furnace gates the site, its availability is the site availability — and it deserves its own downtime Pareto.

What does it cost for 6 machines?

List pricing, nothing else. 6 machines on the Professional tier at ₹999 per machine per month, billed monthly with no lock-in. Gateway hardware, where a site needs it, is quoted separately and confirmed in writing before installation.

Worked example, excl. GST
₹5,994 / month
6 machines × ₹999 · Professional tier · ₹71,928 over twelve months
Questions

What people in this sector ask first

Which parts of heavy industry have deeper pages?

Foundries and automotive component manufacturing each have their own page, covering melt and holding furnaces and forging, casting and machining respectively. This page covers the pattern common to heavy plant generally.

Can it meter a large drive without an outage?

Metering placement is decided during scoping. Where a current transformer must go on a live panel, the work is scheduled with the site rather than assumed.

Is this suitable for a classified or hazardous area?

Gateway hardware certified to ATEX/IECEx is available where a zone requires it. Zone classification and installation method are agreed per site before anything is fitted.

Start with one line. Scale to the whole network.

A two-week pilot on a single line, on your data, with your team. No rip-and-replace and no new hardware in most plants.

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