For packaging lines

Production monitoring for packaging lines

Fillers, cappers, labellers and conveyors — where short stops accumulate faster than anyone records them.

How do you measure OEE on a high-speed packaging line?

By capturing every stop automatically, including the short ones. Coneqt OEE reads state and count from the filler, capper, labeller and conveyors through a gateway on the existing controls, then reports availability, performance, quality and a downtime Pareto per asset. Micro-stops that operators never log are usually the largest recovered loss. Pricing is ₹499–1,499 per machine per month.

What gets captured on the line

Per-asset run, stop and starved/blocked state
Unit counts and reject counts at each station
Micro-stops under a minute, counted rather than ignored
Changeover start and finish
Line speed against rated speed
Which asset stopped the line first

The losses a packaging line hides

Micro-stops

Ten-second jams, forty times a shift. Nobody writes them down and together they outweigh the breakdown everyone remembers.

Starved and blocked time

A machine stopped because its neighbour stopped — the difference between a bottleneck and a victim.

Changeover

Measured per SKU, so the changeover matrix stops being folklore.

Speed loss

Lines quietly run below rated speed for reasons that were valid two years ago.

What does it cost for 6 machines?

List pricing, nothing else. 6 machines on the Professional tier at ₹999 per machine per month, billed monthly with no lock-in. Gateway hardware, where a site needs it, is quoted separately and confirmed in writing before installation.

Worked example, excl. GST
₹5,994 / month
6 machines × ₹999 · Professional tier · ₹71,928 over twelve months
Questions

What people in this sector ask first

Can it tell which machine stopped the line?

Yes. Per-asset state with starved and blocked capture is what distinguishes the cause from the consequence.

Do micro-stops need extra hardware?

Not usually — they come from the same state signal, sampled fast enough to catch them.

Can operators add a reason code?

Yes, reason-coded downtime with operator input is part of the Professional tier.

Start with one line. Scale to the whole network.

A two-week pilot on a single line, on your data, with your team. No rip-and-replace and no new hardware in most plants.

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