For pump manufacturers

Production monitoring for pump manufacturing

Machining, assembly and test benches — where the test bay is usually the bottleneck and almost never the one being measured.

How is test-bench time measured in pump manufacturing?

By reading run state and cycle boundaries from the test rig itself, so the duration of each test and the queue waiting for a bench are recorded rather than estimated. Coneqt reads machining and assembly station data through a gateway on the existing controls and treats the test bench as an asset alongside them, which is what makes the bottleneck visible in one view. Pricing is ₹499–1,499 per machine per month.

What it reads across the plant

Machining cycle time and counts per operation
Assembly station counts and station run state
Test bench run, idle and changeover state
Test duration per unit, and pass or fail result where exposed
Energy drawn by test rigs and machining centres
Downtime reasons across machining, assembly and test

Where the throughput goes

The test bay queue

Assembled units waiting for a bench. It looks like an assembly problem on a shift report and is usually a test capacity problem.

Retest after rework

A unit that fails, is reworked and tested again consumes the bench twice. Counted once, it hides the real capacity.

Assembly starvation

Stations idle waiting on a machining operation upstream, separated from genuine stoppage.

Machining changeover

High model mix means frequent setup; measured setup is the difference between a tooling argument and a tooling decision.

What does it cost for 8 machines?

List pricing, nothing else. 8 machines on the Professional tier at ₹999 per machine per month, billed monthly with no lock-in. Gateway hardware, where a site needs it, is quoted separately and confirmed in writing before installation.

Worked example, excl. GST
₹7,992 / month
8 machines × ₹999 · Professional tier · ₹95,904 over twelve months
Questions

What people in this sector ask first

Can it read an older test bench?

Where the rig exposes no data channel, run state and cycle boundaries are read non-intrusively at the bench instead. Each rig is checked during scoping.

Does this need new hardware on every machine?

A gateway per area rather than per machine in most plants. What each asset needs is decided during scoping, and the hardware is quoted separately from the subscription.

Why is pump manufacturing called out?

Coneqt is based in Coimbatore, where pump sets are a long-standing part of the local engineering base. The measurement pattern — machining, assembly, then a test bay — is the same wherever it is applied.

Start with one line. Scale to the whole network.

A two-week pilot on a single line, on your data, with your team. No rip-and-replace and no new hardware in most plants.

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